When it comes to mining, construction and transportation, countless industries rely on engines, hydraulics gearboxes or shafts on bearings to keep things going. But have you ever wondered about the secret sauce that keeps these wheels turning? Oil. That’s basically the magic ingredient, just lovely clean oil …… mostly. So, today we’re going to unravel the mystery of how to keep your oil in premium condition throughout its service life in your engine, gearbox, or hydraulic system. The answer obviously lies in filtration, which is well known and widely used already. So, we spoke to Gustav Fourie, MD of Industrial Fluid Solutions to see if he can shed some light on how to improve filtration. His suggestion was kidney loop filtration which is available from the Fluidtrans Online store.
Buckle up; it’s going to be an informative ride!
What is Kidney Loop Filtration, anyway?
Before we dive into the ‘why,’ let’s clarify what kidney loop filtration is. As the term implies, the kidney loop filtration system filters out impurities from oil much the same as your kidneys remove impurities from you blood. In a nutshell, it’s a low-pressure circulation system that diverts oil from the main system to filter out contaminants and water before returning it cleaner than ever. This process helps to restore the oil to its optimal condition to ensure effective lubrication.
The kidney loop filtration system is like your oil’s guardian angel, working in conjunction with the high-pressure filtration system to ensure your oil stays pure and clean. This dynamic duo, working together keeps contaminants at bay.
How does it work?
It works better than the regular high pressure, high flow filter system already installed on your equipment because it runs at a slower pace. Lower pressure means better filtration. It’s simple really. First up, we’ve got the pre-filter. This champ tackles the big stuff, grabbing those larger particles and saying, “You’re not getting through on my watch!”. After that the main filter takes over, taking care of the smaller particles, ensuring your oil stays squeaky clean.
Usually, this combo also filters out water in the system, but the capacity is marginal. If you have a serious water contamination problem, you’d better add on a dedicated filter to take care of the moisture issues.
But that’s not all! This system can also be decked out with some cool sensors and monitors to keep operators on top of things. These gadgets can spot any changes in oil pressure, temperature, and flow rates, warning personnel of clogging or service requirements, like having your oil’s own personal SWAT team, always ready for action.
But WHY Is This So Important?
We all know that oil has a limited service-life and must be changed once certain efficiency limits are reached. These limits are influenced by two things: contamination, and additive deterioration. Both occur over time even under normal conditions where no stress or external contaminants are introduced. The build-up of contaminants often far exceeds the breakdown of additives thus rendering the oil or lubricants unsuitable for further use, long before the additive package is depleted. Therefore, it just makes sense to start removing contaminates from the word go. Thus preventing their build up in the oil and improving the performance from day one. This will extend the lifespan of your machinery, keeping your engine’s oil in tip-top shape throughout its short life, and beyond.
This is where kidney loop filtration systems come to the rescue! It swoops in and saves the day by kicking contaminants out of the lubricating oil. This means your machine’s moving parts can chill out without getting worn out too soon and keep on trucking. And the best part? It saves you from shelling out big bucks on expensive repairs or replacements. So, it’s not just a time-saver; it’s a money-saver too!
Here Are Some of The Key Benefits Of Kidney Loop Filtration:
- Prolongs Engine Life:
The primary reason you need kidney loop filtration is to protect your engine. Contaminants like dirt, dust, and sludge are the silent killers of engines. Kidney loop filtration removes these villains, extending your engine’s life by reducing wear and tear.
- Increases Engine Efficiency:
When your oil is clean as a whistle, it does wonders for your engine. It’s like giving your engine a spa day – less friction, less heat, and less wear and tear. And guess what that means? Your engine gets to work in top-notch shape for longer periods. So, it’s like a VIP treatment for your ride, making it run smoother and saving you some fuel in the process!
- Improves Fuel Efficiency:
Cleaner oil means less friction and a healthier engine. A well-maintained engine consumes less fuel, saving you money in the long run. Who doesn’t want to save on those fuel costs?
- Reduces Downtime:
When your diesel engine is down, your business might as well be on pause. Kidney loop filtration minimizes downtime by keeping your engine running smoothly, preventing breakdowns, and avoiding costly repairs. With kidney loop filtration, you can also extend the intervals between oil changes which, in turn, leads to a reduction in maintenance expenses.
- Environmentally Friendly:
Cleaner oil results in fewer oil changes and reduced emissions. It’s not only good for your wallet but also for the environment!
Why Should You Choose Industrial Fluid Solutions?
Now that you understand the importance of kidney loop filtration, the question becomes: why should you get it from Industrial Fluid Solutions?
- Expertise:
We’ve been in the game for decades. Our team consists of seasoned professionals who understand the unique needs of your industry. We also understand the intricacies of kidney loop filtration and can recommend the right system for your specific needs. When you deal with us, you’re dealing with experts.
- Custom Solutions:
One size doesn’t fit all. We can tailor a solution to meet your specific needs. Whether you’re running a fleet of trucks, operating heavy machinery, or managing a power generation facility, we’ve got you covered.
- Quality, Cutting-Edge Products:
We stay ahead of the curve in terms of filtration technology. You can trust that the equipment we offer is top-of-the-line and built to last.
- Exceptional Support:
When you buy from Industrial Fluid Solutions, you’re not just getting a product; you’re getting a partnership. Our exceptional customer support ensures that you have a reliable resource to turn to whenever you need assistance or maintenance.
So, there you have it, folks. Kidney Loop Filtration is the unsung hero of diesel engines everywhere. And Industrial Fluid Solutions is the knight in shining armour that can deliver this magic to your doorstep. When you choose us, you’re not just buying a product; you’re investing in the longevity and efficiency of your engines.
Don’t let your diesel engines suffer in silence; take the plunge into the world of kidney loop filtration. Your engines will thank you, and Industrial Fluid Solutions will be right by your side to ensure that your investment pays off in spades.
